HEYAN PRECISION

professional manufacturer of precision dicing saw

Keywords: Heyan Precision Equipment, Dicing Saw Manufacturer, 6 " Precision Dicing Saw, 8 " Precision Dicing Saw, 10 " Precision Dicing Saw...

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  • DS830-Φ8

DS830-Φ8" Precision Dicing Saw

DS830--Precision Dicing Saw

Φ8" Function Model

Better Configuration, Customizable

DS830 Precision Dicing Saw is equipped with the imported 1.5kw high rotation speed spindle; with θ-axis DD motor for drive, improved rotating angle accuracy, improved rotating angle resolution and chuck-table flatness; the power distribution system is upgraded, and multiple functions can be selectively equipped based on the customer requirements.

Product Parameters

DS830--Precision Dicing Saw

Φ8" Function Model

Better Configuration, Customizable

DS830 Precision Dicing Saw is equipped with the imported 1.5kw high rotation speed spindle; with θ-axis DD motor for drive, improved rotating angle accuracy, improved rotating angle resolution and chuck-table flatness; the power distribution system is upgraded, and multiple functions can be selectively equipped based on the customer requirements.

Characteristics:

Standardly equipped with the image identification and automatic alignment function

Standardly equipped with the non-contact sensor (NCS) function

Selectively equipped with the blade broken detector (BBD) function

Selectively equipped with the kerf check function

Customized module available based on the customer requirements

Improved automation degree

Application Fields:

Optical optoelectronics, communication, triode, IC, LED, NTC, photovoltaic, medical equipment, scintillation crystal

Precision cutting materials:

Blue glass, silicon wafer, gallium arsenide, lithium niobate, aluminum oxide, ceramic, quartz, sapphire, crystal, PCB board

Knife mark detection function

The image system can automatically detect the position, width, chipping, and eccentricity of the cutting tool marks, and performs baseline correction and cutting position correction to improve the cutting quality

Technical Parameters of DS830

Configuration and performanceWorkpiece sizeφ200mm or □180mm
Cutting groove depth≤4mm or customized
Chuck flatness±0.005mm/150mm
Alignment system70x Direct light+ Ring light (210xOptional)
SpindleRevolution speed range10000~50000rpm
Output power1.5kW (2.4kW Optional)
X axisDrive modeservo motor
cutting range380mm
index resolution0.001mm
Speed setting range0.1~500mm/s
Y axisDrive modeStepper motor + grating closed-loop control system
cutting range210mm
index resolution0.0005mm
stroke positioning accuracy≤0.003mm/5mm
Whole-stroke positioning accuracy≤0.005mm/210mm
Z axisDrive modeStepper motor
stroke30mm
index resolution0.001mm
Repeating accuracy0.001mm
θ axisDrive modeDD motor
Rotating angle range380°
Rotating angle resolution0.0002°
Basic specificationPower supplySingle phase,AC 220V±10%,3.0kVA
Power consumptionDuring processing, 0.6kW
During warming up, 0.4kW
Compressed airPressure 0.5~0.6Mpa;maximum consumption 220L/min
Cutting waterPressure 0.2~0.3Mpa;maximum consumption 3.5L/min
Cooling waterPressure 0.2~0.3Mpa;maximum consumption 1.5L/min
Exhaust air rate2.0m3/min (ANR)
Machine dimensions W×D×H775mm×960mm×1650mm
Weight600kg


Usage Conditions:
1. Please set the machine in the environment of 20~25℃ (The fluctuation range should be kept within ±1℃). The indoor humidity should be kept 40%~60%, keeping constant, without condensation.

2. Please use the clean compressed air with the atmospheric pressure dew point below -15℃, 0.1ppm residual oil, and filtration rating above 0.01um/99.5.

3. Please keep the temperature of the cutting water 2℃ above the room temperature (The fluctuation range should be within ±1℃), and the temperature of the cooling water should be the same with the room temperature (The fluctuation range should be kept within ±1℃).
4. Please protect the equipment from the heavy impact or any external vibration threat. Moreover, please do not install the equipment near the air blower, ventilation opening, or the equipment generating high temperature or greasy dirt.
5. Please install this equipment in the place with the waterproof floor and with the drainage treatment.
6. Please strictly follow our instruction to operate.

Company advantage

Technical advantages

Self-owned intellectual property control software with complete functions; Advanced precision control technology and quality control system; Domestic leading image recognition technology (positioning, blade mark, edge finding); Dicing machine proprietary technology deep research (NCS, BBD); Rich application process research and accumulation.

Cost advantage

Large shipments ensure that our company has great advantages in procurement costs; Every year, the company invests a lot of manpower and resources in R&D and innovation in the field of dicing machines, and has obtained many patents.

Delivery advantage

The company has production capacity of more than 50 units per month, stocking in advance, shortening the delivery period to strive for business opportunities for customers; High consistency of equipments, strict control and capacity guarantee

Service advantages

The company has 4 product sales and service centers in Chengdu, Suzhou, Dongguan and Xiamen, providing technical support to customers in real time, covering most of the country. Provide timely and accurate answers within 12 hours when receiving after-sales service requirements from customers, and arrive at the customer's site within 48 hours when necessary...