HEYAN PRECISION

professional manufacturer of precision dicing saw

Keywords: Heyan Precision Equipment, Dicing Saw Manufacturer, 6 " Precision Dicing Saw, 8 " Precision Dicing Saw, 10 " Precision Dicing Saw...

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  • DS623-6

DS623-6" Precision Dicing Saw

DS623--Precision Dicing Saw

Φ6" High Accuracy Model

Whole High-end Configuration, Suitable for More Advanced Processing Fields

Product Parameters

DS623--Precision Dicing Saw

Φ6" High Accuracy Model

Whole High-end Configuration, Suitable for More Advanced Processing Fields

DS623 Precision Dicing Saw is equipped with the imported high-power DC spindle; with the imported θ-axis DD motor for drive, and the imported high accuracy guide screw and guide rail. The motion accuracy is higher, and the dual-lens alignment accuracy is higher; the software function is further enhanced, and the automation degree is markedly improved.

Characteristics:

Standardly equipped with the non-contact sensor (NCS) function

Standardly equipped with the kerf check function

Selectively equipped with the blade broken detector (BBD) function

Selectively equipped with the workpiece shape detect function

Selectively equipped with the data scan and input function

Application Fields:

IC, optics and optoelectronics, communication, LED, MEMS, medical equipment

Materials Suitable for the Precision Cutting:

Silicon wafer, gallium arsenide, lithium niobate, aluminum oxide, ceramic, glass, quartz, sapphire, circuit board

Workpiece Shape Identification Function

Precisely identifying the contour of the irregular shape material to be processed; can cut along the contour shape, reduce the idle stroke of the cutting, and increase the productivity.

Technical Parameters of DS623

Configuration and performanceWorkpiece sizeφ160mm or □150mm
Cutting groove depth≤4mm or customized
Chuck flatness±0.005mm/150mm
Alignment systemDual-lens, direct light + oblique light
SpindleRevolution speed range10000~50000rpm
Output powerDC 1.5kW (2.4kW optional)
X axisDrive modeServo motor
cutting range240mm
index resolution0.001mm
Speed setting range0.1~500mm/s
Y axisDrive modeStep motor + closed-loop system
cutting range170mm
index resolution0.0001mm
stroke positioning accuracy≤0.002mm/5mm
Whole-stroke positioning accuracy≤0.004mm/170mm
Z axisDrive modeStep motor
stroke30mm
index resolution0.0001mm
Repeating accuracy0.001mm
θ axisDrive modeDD motor
Rotating angle range380°
Rotating angle resolution0.0002°
Basic specificationPower supplyThree phases, AC 380V±5%, 3.0kVA
Power consumptionDuring processing, 0.6kW
During warming up, 0.4kW
Compressed airPressure: 0.5~0.6Mpa; maximum consumption: 220L/min
Cutting waterPressure: 0.2~0.3Mpa; maximum consumption: 3.5L/min
Cooling waterPressure: 0.2~0.3MPa; maximum consumption: 1.5L/min
Exhaust air rate1.5m3/min (ANR)
Machine dimensions W×D×H580mm×850mm×1650mm
Weight500kg


Usage Conditions:
1. Please set the machine in the environment of 20~25℃ (The fluctuation range should be kept within ±1℃); the indoor humidity should be 40%~60%, keeping constant, without condensation.

2. Please use the clean compressed air with the atmospheric pressure dew point below -15℃, 0.1ppm residual oil, and filtration rating above 0.01um/99.5.

3. Please keep the temperature of the cutting water 2℃ above the room temperature (The fluctuation range should be within ±1℃), and the temperature of the cooling water should be the same with the room temperature (The fluctuation range should be kept within ±1℃).
4. Please protect the equipment from the heavy impact or any external vibration threat. Moreover, please do not install the equipment near the air blower, ventilation opening, or the equipment generating high temperature or greasy dirt.
5. Please install this equipment in the place with the waterproof floor and with the drainage treatment.
6. Please strictly follow our instruction to operate.

Company advantage

Technical advantages

Self-owned intellectual property control software with complete functions; Advanced precision control technology and quality control system; Domestic leading image recognition technology (positioning, blade mark, edge finding); Dicing machine proprietary technology deep research (NCS, BBD); Rich application process research and accumulation.

Cost advantage

Large shipments ensure that our company has great advantages in procurement costs; Every year, the company invests a lot of manpower and resources in R&D and innovation in the field of dicing machines, and has obtained many patents.

Delivery advantage

The company has production capacity of more than 50 units per month, stocking in advance, shortening the delivery period to strive for business opportunities for customers; High consistency of equipments, strict control and capacity guarantee

Service advantages

The company has 4 product sales and service centers in Chengdu, Suzhou, Dongguan and Xiamen, providing technical support to customers in real time, covering most of the country. Provide timely and accurate answers within 12 hours when receiving after-sales service requirements from customers, and arrive at the customer's site within 48 hours when necessary...