HEYAN PRECISION

professional manufacturer of precision dicing saw

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  • DS9200-12

DS9200-12 "Precision Dicing Saw

DS9200--Precision Dicing Saw

Φ12 " Two-axis model

Whole High-end Configuration, Suitable for More Advanced Processing Fields

DS9200 Precision Dicing Saw is equipped with the 2.4kw high-power DC spindle; with the high rigidity gate structure, imported θ-axis DD motor for drive. The maximum workpiece size can reach 310*310mm, which is suitable for large-size package substrate material cutting. The cutting efficiency can be increased by up to 90% compared with single-axis models.

Product Parameters

DS9200--Precision Dicing Saw

Φ12 " Two-axis model

Whole High-end Configuration, Suitable for More Advanced Processing Fields

DS9200 Precision Dicing Saw is equipped with the 2.4kw high-power DC spindle; with the high rigidity gate structure, imported θ-axis DD motor for drive. The maximum workpiece size can reach 310*310mm, which is suitable for large-size package substrate material cutting. The cutting efficiency can be increased by up to 90% compared with single-axis models.

Characteristics:

Standardly equipped with the non-contact sensor (NCS) function

Standardly equipped with the kerf check function

Selectively equipped with the blade broken detector (BBD) function

Selectively equipped with the workpiece shape detect function

Selectively equipped with the data scan and input function

Application Fields:

LED package, QFN, BGA, optical optoelectronics, communication

Materials Suitable for the Precision Cutting:

Wafer, PCB, ceramic, glass, lithium niobate, aluminum oxide, quartz

Ladder angle division function

When cutting PCB and other materials, irregular deformation will occur, and the All-Point angle can be calibrated to make the cutting positioning more precise and improve the machining accuracy.

Technical Parameters of DS9200

Configuration and performanceWorkpiece sizeφ310mm/□310mm
Cutting groove depth≤4mm or customized
Chuck flatness±0.005mm/200mm
Alignment systemDual-lens, direct light + oblique light
SpindleAssembly methodConverse double spindle
Revolution speed range6000~60000 rpm
Output powerDC,2.4kW
X axisDrive modeServo motor
cutting range310mm
index resolution0.001mm
Speed setting range0.1~600mm/s
Y axisDrive modeStep motor + closed-loop system
cutting range310mm
index resolution0.0001mm
stroke positioning accuracy≤0.002mm/5mm
Whole-stroke positioning accuracy≤0.005mm/310mm
Z axisDrive modeStep motor
stroke40mm
index resolution0.0001mm
Repeating accuracy0.001mm
θ axisDrive modeDD motor
Rotating angle range380°
Rotating angle resolution0.0002°
Basic specificationPower supplyThree phases,AC 380V±5%,5.0kVA
Compressed airPressure 0.5~0.6Mpa;maximum consumption 400L/min
Cutting waterPressure 0.2~0.3Mpa;maximum consumption 7.0L/min
Cooling waterPressure 0.2~0.3Mpa;maximum consumption 3.0L/min
Exhaust air rate8.0m3/min (ANR)
Machine dimensions W×D×H1400mm×1350mm×1900mm
Weight1400kg


Usage Conditions

1. Please set the machine in the environment of 20℃~25℃ (The fluctuation range should be kept within ±1℃).The indoor humidity should be 40%~60%, keeping constant, without condensation.

2. Please use the clean compressed air with the atmospheric pressure dew point below -15℃, 0.1ppm residual oil, and filtration rating above 0.01μm/99.5.

3. Please keep the temperature of the cutting water 2℃ above the room temperature (The fluctuation range should be within ±1℃), and the temperature of the cooling water should be the same with the room temperature (The fluctuation range should be kept within ±1℃).

4. Please protect the equipment from the heavy impact or any external vibration threat. Moreover, please do not install the equipment near the air blower, ventilation opening, or the equipment generating high temperature or greasy dirt.

5. Please install this equipment in the place with the waterproof floor and with the drainage treatment.

6. Please strictly follow our instruction to operate.

Company advantage

Technical advantages

Self-owned intellectual property control software with complete functions; Advanced precision control technology and quality control system; Domestic leading image recognition technology (positioning, blade mark, edge finding); Dicing machine proprietary technology deep research (NCS, BBD); Rich application process research and accumulation.

Cost advantage

Large shipments ensure that our company has great advantages in procurement costs; Every year, the company invests a lot of manpower and resources in R&D and innovation in the field of dicing machines, and has obtained many patents.

Delivery advantage

The company has production capacity of more than 50 units per month, stocking in advance, shortening the delivery period to strive for business opportunities for customers; High consistency of equipments, strict control and capacity guarantee

Service advantages

The company has 4 product sales and service centers in Chengdu, Suzhou, Dongguan and Xiamen, providing technical support to customers in real time, covering most of the country. Provide timely and accurate answers within 12 hours when receiving after-sales service requirements from customers, and arrive at the customer's site within 48 hours when necessary...